LED Emergency Lighting Design by FairyLUX
FairyLUX and FairyTek boast over 10 years of experience in the designing LED emergency lighting products, serving customers from over 80 countries. Our experienced engineering team includes 5 PCB design engineers, 3 mechanical engineers, 5 software engineers, 10 test engineers, and 8 process engineers who are ready to assist with all your product design needs.
Step 1: Compliance with Regulations
Ensure that all emergency lighting designs comply with relevant regulations and standards, such as local building codes, fire safety regulations, and emergency lighting standards (e.g., EN 1838, BS 5266, NFPA 101)
Step 2: Risk Assessment
Conduct thorough risk assessments to identify potential emergency situations and determine appropriate emergency lighting requirements for different areas of a facility or building.
Step 3: Circuit Board Customization
- Design customized emergency lighting solutions tailored to the specific needs and requirements of each customer, taking into consideration factors such as building layout, occupancy type, escape routes, and emergency exit signage.
- If the client has provided their own private design, our factory will review it to ensure that it is suitable for manufacturing (DFM). They may make suggestions for cost or process improvements, or identify any issues that need to be addressed.
- We assure complete confidentiality of our customers' designs, should you choose to provide us your design, rest assured it will be kept under strictest commercial secret by us.
Step 4: 3D CAD Modeling
3D CAD modeling will be used to create models of electronic devices, subsystems and mechanical components that the electronic devices require, such as enclosures and brackets. These models can be used to visualize the final product and to ensure that it meets the necessary technical requirements and specifications. Additionally, 3D CAD models can be used to create detailed manufacturing drawings and bill of materials.
By providing 3D CAD modeling services, FairyTek can help customers to design, visualize and optimize their products before they are manufactured. This can help to reduce costs, improve quality, and speed up the product development process.
Step 5: Housing Material
Our housing material service includes sourcing and supplying the materials needed for the housing of the electronic device, as well as providing the fabrication and finishing of the housing, such as casting, molding, stamping, painting, anodizing and other surface finishing.
FairyTek housing material service can bring several benefits our customers:
- Saves time for our customers by providing a one-stop solution for housing materials, fabrication and finishing.
- Allows our customers to focus on the electronic functionality of their products, rather than worrying about housing materials.
- Can help to reduce costs by sourcing materials at competitive prices.
The availability of different material options and finishes, such as aluminum, titanium, stainless steel, plastic and others, will depend on customer requirements. Also, the post-processing and finishing services available may vary, as each material can require different kind of treatments.
Step 6: System integration
FairyTek system integration service includes a wide range of activities, such as:
- Designing the system architecture and interfaces between subsystems
- Sourcing and procuring components and subsystems
- Assembling the product
- Integrating the electronic, electrical, and mechanical systems
- Testing and validating the product
- Packaging and shipping the final product
System integration service can bring several benefits to our customers:
- Reduces development time and costs by providing a one-stop solution for system integration.
- Increases product reliability by ensuring that all subsystems and components work together seamlessly.
- Offers flexibility by providing customers with a wide range of options for subsystems and components.
Step 7: Programming/Setup
FairyTek offers comprehensive Programming/Setup services to ensure that your electronic devices and systems are fully configured and ready for use. This step always comes with products like network emergent lighting system.
Our team of experienced programmers and technicians is equipped to handle a wide range of programming and setup tasks, including writing firmware and software, configuring embedded systems, programming microcontrollers, setting up communication protocols, calibrating sensors and other electronic components, and performing functional and performance testing.
We understand the importance of having a product that is tailored to your specific needs, so we work closely with you to ensure that your devices and systems are configured and programmed to meet your exact requirements.
Step 8: Functional Test
FairyTek offers a comprehensive functional test service to ensure that your electronic devices and systems are fully tested and meet industry standards and customer requirements. Our team of experienced test engineers have the necessary skills and equipment to perform functional testing on a wide range of electronic devices and systems, including software and firmware testing, environmental testing, safety testing, and compliance testing.
Our state-of-the-art experiment center is equipped with the latest testing equipment, tools and resources that allows us to perform a wide range of experim ents and tests on electronic devices and systems, including EMI test room, EMC test room, Constant temperature and humidity box, Impact test box.
Step 9: Labeling, Signs, Packaging
Labeling, signs, and packaging services refer to the process of applying labels, signs, and packaging materials to finished products, making them ready for shipment or storage. This can include a wide range of activities such as:
- Printing labels, signs, and packaging materials
- Applying labels, signs, and packaging materials to products
- Packaging products for safe shipment or storage
- Applying any necessary regulatory or warning labels
- Applying serial numbers, barcodes, or other identification markers
- Applying instructional labels and user manuals
- Creating custom packaging solutions
FairyTek provides additional packaging solutions, such as custom-shaped or printed corrugated boxes, while we also offer to add extra materials like styrofoam, bubble wrap, or foam in place to protect products during shipping, also different labeling techniques like silkscreen, digital printing, thermal transfer printing. Those solutions can be available depending on the specific customer needs and the type of product being labeled.
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